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Nissan Leaf motor coupler

Using a Nissan Leaf motor with your gearbox made easy!

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Description

The EM57 motor from a Nissan Leaf or Nissan e-NV200 is very interesting to use in EV conversions. However, if you don’t use the Nissan reduction gearbox, mating the motor to your gearbox might be a challenge. The spline of the Nissan motor is quite specific and there are no clutches available that really fit.

Hardened Nissan Leaf motor coupler

We have sourced and invested in a spline cut tool for the Nissan EM57 spline. Various couplers will be produced. First available batch will be to mount a Nissan Leaf motor onto a Volvo M47 and a Volvo M40 gearbox. These couplers are dual spline. One side is the Leaf spline and the other side is the Volvo spline (coarse or fine depending on the model/gearbox). This ensures a perfect alignment. The coupler is hardened as a whole.

Later on we will produce a more generic flanged spline and will provide mating flanges for various gearboxes. In this case the splines will be hardened but the flange will not, so you can modify it where needed.

The coupler on the photo was a first special extra short batch. The next run will be normal length and also slipping onto the shaft seal.

Adapter plates are currently under development and being tested and will be available as well.

The couplers will be available soon. You can subscribe to the waitlist to be notified once available.

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